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AWS-PET塑料回收清洗线
产品分类 : 按应用分类的回收生产线
在当前的循环经济中，PET瓶回收仍然是该行业的基石。即使原生材料价格波动，高效的PET瓶清洗生产线也能确保长期盈利。ACERETECH团队凭借数十年的全球经验，深耕塑料清洗生产线领域，致力于设计能够显著降低能源消耗，同时生产优质清洁PET碎片的系统。 凭借我们在塑料回收机械领域丰富的制造经验，我们将实际应用反馈融入到最新的PET瓶清洗生产线设计中。这种持续创新使我们能够提供先进的塑料碎片清洗系统，以最少的水和能源消耗，实现行业领先的纯度水平。 我们的PET回收解决方案针对大批量生产进行了优化，为客户提供高质量的瓶片，可用于食品级或纤维级应用。无论您是升级现有工厂还是投资新的塑料清洗生产线，ACERETECH的塑料碎片清洗系统都能通过降低运营成本和稳定生产来最大限度地提高您的投资回报率。
料斗进料模头切粒塑料回收造粒机
产品分类 : 塑料制粒和配料生产线
Suitable for shredded fragments from rigid plastics and injection materials
侧挤压进料模头切粒塑料回收造粒机
产品分类 : 塑料制粒和配料生产线
Suitable for both soft and hard plastics (films, bags, flakes, bottles, yarns and injection molded materials) Easy operation & maintenance Special design of die face and cutter ensuring uniformity of pellet size and lengthening blade's lifespan Stable production capacity of high-quality granules 20% lower energy requirements than other models One-person operation and less labor costs
B2B Food Grade Cleaning System with Modular Design
产品分类 : 清洗与分选产线
China Factory Price 500–6,000 kg/h Food-Safe Plastic Recycling Equipment Our food grade pet bottle washing recycling line is designed for efficient,hygienic,and high-capacity processing of post-industrial and post-consumer plastic waste.With output capacities from 500 to 6,000 kg/h,the B2B food grade cleaning system can be configured for recycling PET,HDPE,PP,and other compatible thermoplastics used in food packaging and related applications. Manufactured in China,the food grade pet bottle washing line offers a cost-effective solution for plastic processors,packaging manufacturers,recycling plants,and material recovery facilities seeking reliable performance,flexible production capacity,and competitive factory-direct pricing. Product Overview The complete plastic recycling line can be customized according to the material type,contamination level,required output quality,and final application.Typical processing stages include: 1. Plastic waste feeding 2. Pre-sorting and metal removal 3. Crushing or shredding 4. Washing and friction cleaning 5. Hot washing, when required 6. Rinsing and dewatering 7. Drying 8. Label and dust separation 9. Melt filtration and extrusion 10. Pelletizing and final packaging The food grade pet bottle recycling line can be supplied as a complete turnkey line or as individual machines for integration with an existing recycling facility. Key Features Food-Safe Processing Design - Hygienic material-contact components available in stainless steel - Smooth internal surfaces designed to reduce material retention - Easy-access inspection doors and cleaning points - Suitable for processing plastic waste intended for regulated food-packaging applications,subject to final product testing and applicable certifications - Optional food-grade processing configuration for improved cleanliness and contamination control Wide Capacity Range - Processing capacity from 500 to 6,000 kg/h - Modular design for different production requirements - Available with single-stage or multi-stage washing and extrusion systems - Capacity can be adjusted based on material type,moisture content,contamination,and desired output quality Efficient Plastic Recycling - Heavy-duty shredders and crushers for consistent particle sizing - High-speed friction washers for removing dirt,paper,adhesives,and residual contents - Optional hot washing for challenging post-consumer waste - Efficient centrifugal dewatering and thermal drying - Advanced melt filtration to remove fine contaminants before pelletizing - Stable extrusion performance for producing uniform recycled plastic pellets Flexible Material Compatibility The food grade B2B PET bottle washing line can be configured for a variety of plastic materials,including: - PET bottles and containers - HDPE bottles and packaging - PP containers,crates,and caps - Food packaging scrap - Post-industrial plastic film and rigid plastic - Household plastic packaging - Production waste from injection molding and blow molding The exact line configuration depends on the material composition and the required recycled pellet quality. Main Equipment Components Plastic Crusher or Shredder The crushing system in food grade PET bottle cleaning system reduces plastic waste into uniform flakes for efficient washing and downstream processing.Replaceable wear parts and durable cutting blades support continuous industrial operation. Washing System The washing section may include: - Pre-washing tanks - Friction washers - High-speed rinsing units - Hot washing tanks - Floating separation tanks - Screw conveyors and material transfer systems This combination helps remove soil,food residue,labels,oil, adhesives,and other contaminants. Dewatering and Drying System Centrifugal dewatering equipment removes surface moisture from washed flakes.Thermal or hot-air drying systems can further reduce moisture before extrusion,helping improve pellet quality and processing stability. Extruder and Melt Filtration The extruder melts and homogenizes the cleaned plastic flakes.A continuous screen changer or automatic melt filter can be installed to remove remaining solid impurities and improve the consistency of the recycled material. Pelletizing System Depending on the product requirements,the food grade pet bottle recycling machine can use: - Water-ring pelletizing - Strand pelletizing - Hot-cut pelletizing - Underwater pelletizing for selected applications The final pellets are suitable for reuse in injection molding,extrusion,blow molding,sheet production,fiber production,and other plastic manufacturing processes. Advantages of the Equipment - Factory-direct China pricing - High processing capacity from 500 to 6,000 kg/h - Complete turnkey recycling line available - Reduced labor requirements through automated material transfer - Energy-efficient washing and drying configurations - Durable construction for continuous industrial operation - Customizable layout and component selection - Improved recycling efficiency and material recovery - Stable recycled pellet quality - Optional PLC control and touchscreen operation - Technical support,installation guidance,and operator training available Control and Automation The food grade pet bottle washing machine can be equipped with a centralized electrical control system featuring: - PLC-based automatic operation - Touchscreen monitoring - Motor overload protection - Temperature and pressure control - Emergency stop functions - Automatic feeding and material transfer - Production status and fault indication - Optional remote troubleshooting support Automation level can be selected according to production requirements and budget. Typical Applications This food safe B2B recycling machine is suitable for: - Food packaging recycling - PET bottle recycling - HDPE container recycling - PP packaging recycling - Plastic film and rigid plastic recovery - Post-industrial scrap recycling - Packaging factory waste management - Recycled pellet production - Closed-loop plastic manufacturing - Commercial and municipal recycling facilities Food-Contact Application Notice Equipment used for food-related plastic recycling can be manufactured with hygienic design features and food-grade material-contact components.However,whether the recycled plastic is suitable for direct food contact depends on the input material,decontamination process,regulatory requirements,laboratory testing,and final product certification.Customers should confirm applicable requirements with the relevant regulatory authorities before using recycled pellets in food-contact applications. Customized Solutions Customers can provide raw material photos,videos,samples,or process details for a recommended food safe plastic recycling equipment configuration and factory-price quotation. Each recycling project can be configured according to: - Plastic type and form - Required production capacity - Contamination level - Required flake cleanliness - Final pellet specifications - Available factory space - Water and energy availability - Degree of automation - Local electrical standards - Budget and investment plan Why Choose This Plastic Recycling Line? The 500–6,000 kg/h food grade pet bottle cleaning system provides a practical and scalable solution for converting plastic waste into valuable,reusable raw materials. This B2B food grade cleaning system’s modular structure,high-capacity design,hygienic processing options,and customizable automation make above food safe plastic recycling equipment suitable for both new plastic recycling plants and existing facilities upgrading their production capacity. B2B Food Grade Cleaning System with Modular Design Customization High-Output Automation:https://www.petrecyclingmachinery.com/B2B-Food-Grade-Cleaning-System-with-Modular-Design-Customization-High-Output-Automation-pd585605848.html PET Bottle Washing Line Manufacturer - Haorui Machinery:https://www.petrecyclingmachinery.com/PET-Bottle-Washing-Line-pl43660357.html Plastic Recycling Machines & Solutions - Haorui Machinery:https://www.petrecyclingmachinery.com/products.html PET Bottle Recycling Machine & Plastic Crusher - Haorui Machinery:https://www.petrecyclingmachinery.com/
三合一塑胶回收机: Repro-Flex
产品分类 : 按应用分类的回收生产线
回收机的设计可用来处理高达95%表面印刷的回收料，打造循环经济的理想选择 1. 脱气前过滤：确保再制粒子质量的关键步骤 本机专为处理高印刷比例的回收料而设计，能将重印刷回收料进行回收再造粒。在脱气流程之前，我们采用先进的过滤系统，有效去除杂质和污染物。此项设计可确保产生优质的脱气效果，大幅提升再制粒子的纯净度和质量，让您生产出更优质、更具价值的再生产品。 2. 三重脱气：彻底去除油墨与湿气，成就卓越品质 为确保最佳的脱气效果，我们的回收机采用领先业界的三重脱气技术。除了在第一段挤出机配置双重脱气系统外，特别设计的透气区块 (位于第一和第二段挤出机的连结处) 作为第三脱气区段。此三重脱气设计能更有效地去除回收料上的油墨、残留溶剂和多余的湿气，大幅降低再生粒子的异味和挥发性有机化合物 (VOCs) 含量，提供更安全、更环保的再生材料。 3. 改良切粒设计：实现快速且稳定的供料，提升产能 我们不断精进切粒技术，改良后的切粒设计在印刷BOPP薄膜回收应用中表现出色。粉碎单元不仅具备高效的粉碎能力，更巧妙地利用运转过程中产生的热能来预热塑料料，使其紧缩。紧缩的步骤大幅提升从粉碎单元至挤出段的送料稳定度，确保均匀且连续的进料。高稳定性的送料是维持机器产能稳定的关键，让您的生产线始终保持高效运作。 塑料回收废料 运用范围：广泛应用，创造无限价值 Repro-Flex 产出的再生塑料粒可立即用于生产线进行再次生产，应用范围广泛。最常见的应用包括吹袋机和水管挤出机，用于生产各种塑料制品，例如垃圾袋、包装膜、农用薄膜和建材等。我们的回收解决方案能帮助您实现资源循环利用，降低生产成本，并提升产品的市场竞争力。 1. 一次再生干净塑料料 - 塑料产品生产厂内废料：降低成本，提升价值 塑料产品生产厂 (例如吹袋工厂、制袋工厂和印刷厂) 平均会产生约占总产量 5% 的废料。在石油和新料价格持续上涨的背景下，塑料厂内废料回收的重要性日益凸显。使用 Repro-Flex 回收机，您可以将生产过程中产生的废料 (例如膜卷瑕疵品、制袋过程裁剪耳料) 进行回收再利用，大幅降低新料的购买成本。一次再生的回收料品质最高可达新料的 98%，许多生产商已选择使用一次再生废料来生产高质量产品，其品质与使用新料生产的产品相差无几。这种方式不仅能节省原料成本，还能提高产品的市场价值，符合环保趋势，提升企业形象。 2. 次级回收废料 - 水洗废料，含有微量杂质之塑料粒子：扩大应用，创造收益 为满足不同客户的需求，Repro-Flex 机台也可灵活地回收水洗后的废料 (例如废弃的塑料膜、农用膜、建筑工程用覆盖膜等)。Repro-Flex 粉碎过程中因旋转产生的热能，可用于加热水洗过后的废料，并带走料中多余的水分，有效降低后续处理的能源消耗。在挤出机的部分，双脱气孔可以再次释出水分及印刷油墨，进一步净化再生粒子。水洗原料产出的塑料粒多用于再次生产，例如制造垃圾袋、工程用膜、覆盖布用的塑料膜及生产水管等。Repro-Flex 机台还可选配色母/添加剂送料器，方便您根据需求调整回收粒子的颜色，拓展应用范围，创造更多收益。 Repro-Flex 回收机优势：高效、可靠、经济 三合一设计的回收机台：节省空间，降低成本 Repro-Flex 回收机整合了粉碎、挤出及切粒三大单元于一体，实现一站式回收解决方案。回收料可直接送至机台进行加工，最终得到高质量的再生塑料粒。这种整合式设计省去了分别粉碎、挤出及制粒所需的人工、工厂占地及耗电量，大幅降低您的运营成本，提升生产效率。 便捷的操作方式：简化流程，提升效率 回收料可直接放置在输送带上，由输送带自动送至粉碎单元。输送带的送料量由安培控制，实现精确的定量送料，确保进料的稳定性和均匀性。粉碎筒不仅能高效切割塑料膜，还能在切割过程中压缩粉碎后的塑料碎片，使其产生重量，并利用切割旋转产生的离心力将塑料料直接送入挤出机进行熔融。挤出的熔融料经由模头切粒单元可立即进行制粒和冷却，产出的回收料可直接用于生产线进行再次生产，简化操作流程，提升生产效率。 高效率，高产能：稳定进料，确保产量 结合粉碎及挤出单元的设计，可确保送入的回收料得到彻底的粉碎，并顺利喂入挤出机中。这种不间断的送料设计可提供稳定的进料量，使挤出机能够定量挤出塑料料。由于送料和挤出量稳定，机器也能稳定生产高质量的再生粒子，确保您的生产线能够持续高效运作。 高质量塑料粒：均匀颗粒，提升价值 切粒单元采用模头切粒的方式运作，可确保塑料粒子形状大小平均，颗粒均匀。因为粒子大小平均，用于生产线再次生产时，能获得更好的熔融效果和更稳定的产品品质，从而提升产品的整体价值。 投资成本可快速回收：高投资回报率，加速盈利 平均在一年内，投资此回收机的成本，都可以得到回收，实现快速盈利 以合理的价格为您的生产线购置高效能及耐用之回收机，提升生产效率，降低运营成本。 低耗电量、高产能，在减少生产成本的同时，也为您做到最高的产量，提升盈利能力。 交货期短并提供另客户安心的安装服务：POLYSTAR 每个月平均生产 8 台 Repro-Flex 回收机，平均交货日在 60 天左右。客户可在最短时间内开始在工厂内使用回收机，尽早享受回收带来的效益。
CABLE WIRES RECYCLING MACHINE
产品分类 : 特殊物料回收系统
Cable Wires Recycling & Recovery Process ChangWoen cares about your waste cable wires and provides copper recovery system with design in a compact arrangement to save the space and economical budget for all our customers.
Fibre Grade PET Cleaning System with Automation
产品分类 : 按应用分类的回收生产线
Automatic Fibre-Grade PET Bottle Washing Recycling Line The automatic fibre-grade PET bottle washing recycling line is an integrated plastic recycling system designed to convert post-consumer PET bottles into clean,high-quality recycled PET flakes suitable for polyester fiber production.The line combines automatic material handling,efficient bottle separation,intensive washing,contaminant removal,mechanical dewatering,thermal drying,and final flake classification in one continuous process. Built for high-throughput plastic recycling plants,this recycled bottle to fiber production line helps processors recover valuable PET from discarded beverage bottles and transform it into a consistent secondary raw material for applications such as staple fiber,filament yarn,nonwoven fabrics,strapping,and other polyester products. Product Overview PET bottles typically contain labels,caps,rings,adhesives,dirt,moisture,and other contaminants that must be removed before the material can be reused.The automatic fibre grade PET bottle washing line is engineered to separate and clean these components while minimizing PET loss and preserving the quality of the recovered polymer. After processing,the fibre grade PET bottle recycling line produces washed PET flakes with controlled moisture,reduced contamination,and stable bulk density.The final product is commonly used as feedstock for polyester fiber manufacturing and other non-food-grade PET recycling applications. Typical Processing Flow The complete fibre grade PET bottle washing line may include the following stages: 1.Bottle Bale Opening and Feeding Compressed PET bottle bales are loaded into a bale breaker or bale opener.The equipment loosens the bottles and feeds them continuously to the sorting section. 2.Pre-Sorting and Manual Sorting Operators or automated sorting equipment remove PVC bottles,metal objects,heavily contaminated containers,hazardous materials,and other non-PET items.Effective sorting at this stage improves final flake quality and protects downstream equipment. 3.Label and Cap Separation A label remover machine separates loose and attached labels from the bottles.Caps and rings,which are typically made from HDPE or PP,are removed during the process through air separation,density separation,and washing. 4. Bottle Crushing A wet granulator or PET bottle crusher cuts the bottles into smaller pieces.Water may be introduced during crushing to reduce dust,control heat,and begin the initial rinsing process. 5. Pre-Washing The pre-washing section removes loose dirt,sand,beverage residues,and other surface contaminants before intensive cleaning. 6. Hot Washing PET flakes are washed in a heated solution that helps remove oils,adhesives,labels,organic residues,and stubborn contamination.The hot-washing system can be configured with detergent according to the incoming material and required output quality. 7. Friction Washing A high-speed friction washer applies mechanical scrubbing action to the flakes.This stage removes remaining dirt,glue,paper fibers,and surface residues while improving flake cleanliness. 8. Rinsing and Floating Separation Clean-water rinsing removes detergent and loosened contaminants.A float-sink tank separates PET flakes from lighter materials such as PP and HDPE caps,labels,and other low-density plastics. 9. Mechanical Dewatering A centrifugal dewatering machine removes most of the surface water from the washed flakes,reducing the energy required for thermal drying. 10. Thermal Drying Hot-air drying reduces residual moisture to a controlled level suitable for storage,packaging,or further processing. 11. Air Classification and Fine Separation Air separators remove lightweight labels,films,dust,and residual fines.Additional screens,magnetic separators,or metal detectors can be installed to improve product purity. 12. Flake Storage and Packaging The finished PET flakes are conveyed to a storage silo,cyclone,or jumbo-bag filling station for convenient handling and shipment. Key Features Fully Automatic Operation The fibre grade PET bottle recycling machine is designed for continuous operation with centralized controls for feeding,crushing,washing,conveying,drying,and packaging.Automated sensors and control systems help regulate material flow,water temperature,residence time,and equipment status. Designed for Fibre-Grade PET Flakes The washing and separation process is configured to produce clean PET flakes appropriate for polyester fiber production.The final quality depends on feedstock composition,sorting effectiveness,process settings,and the selected equipment configuration. Efficient Contaminant Removal The pet bottle to polyester fibre machine targets common PET bottle contaminants,including: - Labels and label adhesive - PP and HDPE caps and rings - Dirt,sand,and dust - Beverage residues - Oil and grease - Paper and organic matter - PVC and other incompatible plastics - Metal particles - Lightweight films and floating materials Integrated Hot-Washing Technology Hot washing in PET bottle cleaning system improves the removal of difficult contaminants that cannot be effectively eliminated through cold washing alone. Temperature,detergent concentration,washing time,and water circulation can be adjusted to meet different feedstock conditions. Reduced PET Loss The fibre grade PET bottle washing machine uses controlled conveying,density separation,and optimized washing stages to limit the loss of usable PET flakes.Proper equipment matching helps improve recovery rates and overall plant profitability. Water Recycling Capability A water-treatment and recirculation system can be integrated to reduce fresh-water consumption.The system may include settling tanks,filtration units,screw presses,dissolved-air flotation,and other treatment equipment depending on local regulations and the level of contamination. Modular and Customizable Configuration The fibre grade PET recycling machine can be customized based on: - Required production capacity - Bottle bale quality - PET contamination level - Desired flake cleanliness - Available factory space - Local utility conditions - Water-treatment requirements - Automatic or semi-automatic operation preferences Durable Construction Key components are manufactured from wear-resistant materials and corrosion-resistant stainless steel where appropriate.High-wear areas,such as crushers,friction washers,screw conveyors,and dewatering machines,can be equipped with replaceable wear parts to simplify maintenance. Stable Flake Quality Multiple separation and washing stages help achieve a consistent output in terms of cleanliness,particle size,moisture content,and bulk density.Stable flake quality supports more reliable downstream fiber production. Main Equipment Configuration A typical automatic PET bottle cleaning system may include: - Bale opener or bale breaker - Infeed conveyor - Trommel or pre-sorting screen - Manual sorting conveyor - Magnetic separator - Label remover - Wet PET bottle crusher - Pre-washer - Hot-washing tank - Friction washer - Float-sink separation tank - High-speed friction washer - Dewatering machine - Hot-air drying system - Zigzag air separator - Vibrating screen - Metal detector - Conveying system - PET flake storage silo - Automatic bagging or jumbo-bag filling system - Electrical control cabinet - Water circulation and wastewater-treatment system The exact configuration can be adjusted according to the raw material and required product specifications. Output Applications The washed PET flakes produced by this fibre grade PET Cleaning system are suitable for use in the manufacture of: - Polyester staple fiber - Recycled polyester filament - Nonwoven fabrics - Hollow fiber filling - Recycled PET strapping - Engineering plastic compounds - Thermoformed PET products - Other non-food-grade recycled PET products For applications requiring particularly high purity or advanced polymer performance,additional equipment such as optical sorters,near-infrared separators,melt filtration,pelletizing systems,or solid-state polycondensation units may be added. Operational Benefits - Converts waste PET bottles into valuable recycled material - Supports high-volume,continuous plastic recycling - Reduces dependence on virgin PET resin - Helps lower landfill disposal and environmental pollution - Improves material recovery from post-consumer waste - Reduces manual labor through automated processing - Produces a saleable raw material for the textile and plastics industries - Supports more efficient use of water and energy when paired with recycling systems - Allows flexible integration into existing plastic recycling plants Quality and Performance Considerations The quality of fibre-grade PET flakes depends not only on the fibre grade plastic recycling equipment but also on the quality of the incoming bottles.Feedstock with excessive PVC,oil,dirt,multilayer materials,or non-PET plastics may require enhanced sorting and washing equipment. For best results,the plastic recycling plant should maintain: - Effective pre-sorting - Controlled hot-washing conditions - Proper separation of caps and labels - Regular water replacement or treatment - Correct crusher and screen settings - Routine removal of accumulated contaminants - Regular inspection of wear parts - Proper control of final flake moisture Ideal Applications This automatic fibre grade PET recycling machine is suitable for: - Plastic recycling plants - PET bottle recycling facilities - Polyester fiber manufacturers - Waste management companies - Material recovery facilities - Circular-economy projects - Industrial recyclers processing post-consumer PET bottles Product Summary The automatic recycled bottle to fiber production line provides a complete solution for processing used PET bottles into clean,reusable flakes for plastic recycling.With automated conveying,advanced washing,density separation,dewatering,drying,and optional water-treatment systems,the PET bottle washing line is designed to deliver reliable performance,efficient contaminant removal,and consistent fibre-grade PET output. It is an effective investment for plastic recycling plants seeking to increase PET recovery,improve product quality,reduce operating labor,and supply recycled raw materials to the polyester fiber and plastics industries. Fibre Grade PET Cleaning System with Durable Construction Special Design Automation Customization:https://www.petrecyclingmachinery.com/Fibre-Grade-PET-Cleaning-System-with-Durable-Construction-Special-Design-Automation-Customization-pd533023348.html PET Bottle Washing Line Manufacturer - Haorui Machinery:https://www.petrecyclingmachinery.com/PET-Bottle-Washing-Line-pl43660357.html Plastic Recycling Machines & Solutions - Haorui Machinery:https://www.petrecyclingmachinery.com/products.html PET Bottle Recycling Machine & Plastic Crusher - Haorui Machinery:https://www.petrecyclingmachinery.com
