高效回收机:处理高达95%表面印刷回收料,实现资源再生
1. 脱气前高效过滤:确保再生粒子品质
这款高效**塑料回收机**专为处理高印刷比例的**回收塑料**而设计。在脱气流程之前,率先进行过滤,有效去除杂质,确保优异的脱气效果,从而生产出更高品质的**再生塑料粒子**。这项设计对于确保最终产品的纯净度至关重要。

2. 三重脱气系统:彻底去除油墨与湿气
除了第一段押出机的双重脱气系统外,我们更创新地将透气区块(第一和第二段押出机连接处)设计为第三重脱气区段。此三重脱气系统能更彻底地去除**回收塑料**上的残留油墨和多余湿气,大幅提升**再生塑料粒子**的品质。

3. 改良式切粒设计:实现快速稳定的供料
我们针对切粒设计进行了改良,使其在处理印刷BOPP薄膜**回收料**时表现卓越。粉碎单元不仅负责粉碎,更利用运转时产生的热能预热塑料料,使其紧缩。这个紧缩步骤显著提升了从粉碎单元到押出段的供料稳定性。稳定的送料确保了机器产能的稳定输出,进而提高**塑料回收**效率。
塑料回收废料应用范围广泛
Repro-Flex系列**塑料回收机**产出的**再生塑料粒子**可直接应用于生产线,进行再次生产,广泛应用于吹袋机和水管押出机等设备上。
1. 一次再生干净塑料料:来自塑料产品生产厂的厂内废料
塑料产品生产厂(例如吹袋工厂、制袋工厂和印刷厂)平均会产生约5%的厂内废料。随着石油和新料价格持续上涨,厂内**塑料废料回收**的重要性日益凸显。使用**再生塑料料**再次生产产品,可大幅降低新料采购成本。透过**回收生产线**产生的废料(例如膜卷瑕疵品、制袋过程裁剪耳料),再生的**回收料**品质最高可达新料的98%。许多生产商目前选择使用一次**再生废料**来生产产品,产质量量与使用新料生产的产品非常接近。此方法不仅能节省原料成本,还能提高产品的市场价值,实现**塑料再生**的双赢局面。
2. 次级回收废料:水洗废料,含有微量杂质之塑料粒子
为满足不同客户的需求,Repro-Flex系列**塑料回收机**也适用于回收水洗后的废料(例如废弃的塑料膜、农用膜、建筑工程用覆盖膜等)。Repro-Flex粉碎过程中因旋转产生的热能,可用于加热水洗后的废料,并带走料中多余的水分。在押出机的部分,双脱气孔可再次释出水分及印刷油墨。水洗原料产出的**塑料粒子**多用于再次生产,例如制造垃圾袋、工程用膜、覆盖布用的塑料膜以及生产水管。Repro-Flex机台可另外加装色母/添加剂送料器来改变**回收粒子**的颜色,赋予**再生塑料**更多可能性。
Repro-Flex回收机优势
三合一设计:整合粉碎、押出及切粒功能
Repro-Flex系列**塑料回收机**采用三合一设计,整合了粉碎、押出及切粒单元。**回收料**可直接送入机台加工,一站式完成**再生塑料粒子**的生产。此设计省去了传统分段式作业所需的人工、工厂占地及耗电量,大幅提升**塑料回收**效率。
便捷的操作方式:简化回收流程
**回收料**可直接放置在输送带上,由输送带送至粉碎单元。输送带的送料量由安培控制,实现定量送料。粉碎筒除了切割塑料膜之外,在切割过程中也一并压缩粉碎后的塑料碎片,使碎片产生重量,并利用切割旋转产生的离心力将塑料料直接送入押出机进行熔融。押出的料经由模头切粒单元可立即制粒及冷却。产出的**回收料**可直接用于生产线,实现**塑料循环再利用**。
高效率、高产能:稳定生产再生粒子
结合粉碎及押出单元的设计,可确保送入的**回收料**确实被粉碎并喂入押出机中。此不间断的送料设计,可提供稳定的进料量,使押出机能够定量押出塑料料。送料和押出量稳定,也使机器能够稳定生产**再生塑料粒子**,提高**塑料回收**的效率。
高品质塑料粒:确保后续生产品质
切粒单元以模头切粒的方式运作,可确保**塑料粒子**形状大小平均。因为粒子大小平均,对于后续生产线的再次生产非常有益处,能确保最终产品的品质稳定。
投资成本可快速回收:一年内回收投资
平均在一年内,投资此**塑料回收机**的成本,都可以得到回收
- 以合理的价格为您的生产线购置高效能及耐用的**塑料回收机**,实现**废塑料再生**。
- 低耗电量、高产能,在减少生产成本的同时,也为您做到最高的产量,提升**塑料回收**的经济效益。
- 交货期短并提供令客户安心的安装服务:POLYSTAR 每个月平均生产8台 Repro-Flex **塑料回收机**,平均交货日在60天左右。客户可在最短时间内开始在工厂内使用**回收机**,快速实现**塑料循环经济**。
● 广泛适用材料形状: 本设备适用于多种形状的塑料材料回收,包括但不限于包装膜、塑料袋、塑料片材、塑料网、发泡塑料、胶带、聚丙烯编织袋/酒椰叶、塑料再生料(颗粒、片材)、塑料废料、边角料以及清洗薄膜片等。 针对不同形状的塑料回收需求,提供高效解决方案。
● 多样化材料类型: 我们的设备能够处理多种常见的塑料材料,涵盖高密度聚乙烯 (HDPE)、低密度聚乙烯 (LDPE)、线性低密度聚乙烯 (LLDPE)、聚丙烯 (PP)、双向拉伸聚丙烯 (BOPP)、聚苯乙烯 (PS)、丙烯腈-丁二烯-苯乙烯共聚物 (ABS)、聚氨酯 (PU) 和聚碳酸酯 (PC) 等。 为您的塑料再生提供全方位的支持。
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1. 塑料回收机的进料系统
- 皮带输送进料: 以可控的输入量高效、自动地输送塑料边角料。输送系统根据物料量智能启动和停止,从而优化塑料回收过程。
- 卷膜进料: 使用夹送辊进料器同时输送卷膜,确保塑料回收机物料输入的稳定性。
2. 塑料回收的切割和压实
我们的切割压实机配备旋转刀具,并直接向挤出机进料,可切割、干燥和压实塑料材料。此过程可确保压实机直接向挤出机提供快速稳定的进料速率,从而最大限度地提高塑料回收机的效率。
3. 塑料薄膜回收的除气系统
我们的双区除气系统(双排气口除气)专为处理具有较大印刷面积和一定水分含量的塑料薄膜而设计。这可确保从塑料薄膜回收过程中获得高质量的再生材料。
4. 塑料回收设备的过滤系统
我们的换网器采用双通道系统,确保不间断运行并防止材料泄漏。作为塑料回收设备的关键组件,它保证了连续高效的回收过程。
5. 塑料再加工的造粒系统
我们的热切造粒机生产高质量的塑料颗粒,可直接用于再加工。作为塑料回收生产线的关键组件,它可确保一致且可靠的颗粒生产。
6. 高质量的再生颗粒
我们的塑料回收机生产的高质量塑料颗粒可以直接重新引入您的生产线,例如吹膜挤出和管道挤出,从而创建一个闭环回收系统。
| Model Name | Repro-Flex |
| Final Product | Plastic pellets/granule |
| Machine Components | Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank |
| Recycling Material | HDPE,LDPE,LLDPE, PP, BOPP, CPP, OPP, PA,PC,PS,PU,EPS |
| Output range | 100kg~ 1200 kg/hr *Based on post-industrial LDPE film clean, dry |
| Feeding | Conveyor belt (Standard), Nip roll feeder (Optional) |
| Screw Diameter | 65~180mm (customized) |
| Screw L/D | 30/1,32/1,34/1,36/1 (customized) |
| Screw Material | SACM-645 (Customized bimetallic screw) |
| Degassing | Single or double vented degassing, Unvented for non-printed film (customized)/ Two stage type (mother-baby extruder) for even better degassing |
| Cutting Type | Hot die face pelletizing (Water ring pelletizer) |
| Cooling | Water cooled |
| Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
| Optional Devices | Metal detector(S+S) , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying |
| Delivery Time | 75~120 days for customized machine. In stock machines available |
| Warranty | 1 year |
| Technical Assistance | Engineers available to service machinery overseas |
| 模型 | HNT-65V | HNT-85V | HNT-100V | HNT-120V |
| 产量 | 80〜120公斤/小时 | 150〜250公斤/小时 | 250〜400公斤/小时 | 450〜600公斤/小时 |
| 2.8吨/天  | 6吨/天 | 9.6吨/天 | 14.4吨/天 | |
| 84吨/月 | 180吨/月 | 288吨/月 | 432吨/月 | |
| 螺杆直径 | 65毫米 | 85毫米 | 100毫米 | 120毫米 |
| 模型 | HNT-150V | HNT-165V | HNT-180V | |
| 产量 | 700〜800公斤/小时 | 850〜1000公斤/小时 | 1000〜1200公斤/小时 | |
| 19.2吨/天 | 24吨/天 | 28.8吨/天  | ||
| 576吨/月 | 720吨/月 | 864吨/月 | ||
| 螺杆直径 | 150毫米 | 165毫米 | 180毫米 |
Fast machine delivery and simple installation -
Multiple sets of recycling pelletizing extruders Repro-Flex have been installed in South Africa in the year of 2020, mainly for film producers and bag converters of LDPE, HDPE, PP and BOPP who process their post-industrial (factory) waste in-house.

Fast delivery time is beneficial for customers
The two most popular models being delivered in the market are the 500kg/hr (Repro-Flex 120) and the 350kg/hr model (Repro-Flex 100) recycling pelletizers, which are suitable for film and bag producers who need to process different types of waste generated during the production process: film scraps, edge trim, film on roll, cut-off and start-up waste back into high quality pellets.
Since Polystar has completed its newest and largest manufacturing facility in Sinji industrial park (located in southern Taiwan) in early 2020, it has been able to shorten its previous delivery time by more than 75%. This third manufacturing site was built specifically to focus on the manufacturing and quality control of its recycling pelletizing lines.
Upon order confirmation, a standard Repro-Flex 100 or 120 machine can be delivered within 1~ 2.5 months. This allows the producers to receive the machines much faster and put them to work within the shortest time – without the need to wait for a typical 6 ~ 12 months and having their cash flow blocked.
Local service and support improved
In order to provide better and more in-time after-sale services, Polystar began working together with ZA Machinery, who has been in the South African plastic industry for more than 30 years with an experienced technical team. Following a successful exhibition together at Pro-Pak Johannesburg 2019, where a Repro-Flex 120 (500k/hr model) was on display and sold immediately, the sales have increased significantly since then.

Fast and simple installation
The compact design of the Polystar machine is much simpler, which can be installed within 2~3 days upon arrival. The recycling machines are disassembled into only three main parts for shipment, and once unloaded from the container can be quickly assembled again. Polystar provides fully detailed 3D explosive drawings (with each part clearly marked and labeled), as well as pre-recorded instruction videos of installation, start-up, operation, trouble shooting and regular maintenance videos in which the customers operators have full access by simply scanning a QR code from their mobile phones. The user-friendly design allows operators to quickly become familiar with the machine operation.

Lower cost on spare parts is a big plus
Apart from fast machine delivery and simple installation, the cost of consumable spare parts is also much less expensive comparing to its European competitors with comparable built quality. This can further reduce the overall production and maintenance cost.

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film
More than 1,700 Polystar plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 105 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine


Service and Communication
Source: https://www.polystarco.com/en/news_i_N2020091500001.html
