PRM-TAIWAN-塑胶机械与橡胶机械入口网
Issue 275 Author : 其阳工业股份有限公司 立即订阅

Leading the Future of Green Manufacturing: Chyi Yang's Innovative 7-Layer Blown Film Solutions

With the rise of ESG sustainability goals and increasing global environmental awareness, the plastic film manufacturing industry faces a significant shift towards technological upgrades. Chyi Yang plastic machinery is at the forefront of innovation, launching its advanced 7-Layer Co-Extrusion High-Speed Blown Film Machine, which not only enhances production efficiency but also aligns with market demand for eco-friendly manufacturing.

 

7-Layer Co-Extrusion Blown Film Machine: Expertly Crafted for Multi-Functional Film Production

As a versatile, professional-grade blown film solution, Chyi Yang’s 7-layer co-extrusion blown film machine excels in multi-layer film production. This cutting-edge equipment is ideal for producing high-barrier films used in food and dairy packaging, agricultural protective films, shrink film, self-adhesive film, and medical packaging films. Designed with dual alloy screws and precision-engineered die heads, this machine ensures uniform film thickness/consistent material blending, and optimal distribution across all layers, which is crucial for applications requiring barrier properties and durability.

Equipped with seven separate gearboxes and motors, the machine independently controls material delivery to each layer and supports a wide range of raw materials, including HDPE, LDPE, LLDPE, EVA, MPE, PP, EVOH, and PA. To further elevate production quality, the machine offers a 360º Oscillating Nip roller device, the Internal bubble cooling system (IBC), Automatic Air Ring, Thickness Control System, and Automatic Width Control System. These features enable precise adjustment of film cooling conditions and automatically control thickness within a tolerance of 2 sigma at 3%, ensuring uniform film thickness, enhanced overall stability, and increased productivity.

 

 

Leading Digital Manufacturing with Intelligent Monitoring and Precision Formulation

Chyi Yang’s 5- and 7-layer co-extrusion high-speed blown film machines integrate smart technology with data-driven precision in formulation. Built-in big data systems automate the feeding process, continuously monitor material sufficiency, and provide real-time alerts to maintain seamless production. Backed by live data, the machine can dynamically adjust raw material ratios and additives according to production needs, minimizing manual intervention and significantly improving product yield.

This intelligent control system ensures superior product quality while minimizing downtime. By harnessing real-time process monitoring and data analysis, manufacturers can easily fine-tune formulations as needed, optimizing costs and enhancing product performance.

 

Innovative Waste Recycling Technology: Achieving Zero-Waste for a Circular Economy

In response to the circular economy trend, reducing plastic waste and improving recycling efficiency have become top priorities for manufacturers. Chyi Yang’s 5- and 7-layer co-extrusion high-speed blown film machines feature an advanced edge trimming and pelletizing recycling system, which replaces traditional film shredding methods. Once edge trim waste is generated, it can be efficiently recycled back into the inner layer of the film.  Through a seamless, automated process, the waste is heated, extruded through a compact screw, and pelletized, followed by air cooling to create reusable plastic pellets. This end-to-end automation achieves the ultimate goal of true 'zero waste.'

 

 

This innovative technology addresses the challenges of traditional recycling methods, which often struggle to accurately control recycled material proportions and typically require additional shredding equipment. Waste collected through Chyi Yang’s system can be directly reintegrated into the manufacturing process, with exact ratios incorporated into formulations for green production and cost savings. This allows businesses to meet environmental targets with ease, even in continuous production cycles.

 

 

A Smart Choice for Eco-Friendly, High-Efficiency Manufacturing

With over 50 years of expertise in co-extrusion technology, Chyi Yang’s 7-layer co-extrusion high-speed blown film machine brings comprehensive market advantages. By balancing high efficiency with ESG sustainability goals, Chyi Yang’s blown film machine has become the new choice for a circular economy-focused market, achieving the perfect blend of green manufacturing and precision control.

In the future, Chyi Yang will continue advancing intelligent blown film technology, empowering businesses to capture green opportunities, offering complete material formulation management and waste recycling solutions, and helping companies achieve low-pollution, high-efficiency production—standing out in the evolving green economy.

 

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