ISOTHANE TPU树脂:
创新高性能、高附加价值之绿色环保材料
大东树脂掌握关键技术,自行研发的高性能热塑型聚氨酯弹性体,简称TPU树脂,为高级环保材料,可于土中自然分解,是优异的环保材料。具备耐磨损、耐撕裂、及耐低温曲折等特性。大东树脂TPU树脂系统发展完整,分为芳香族与脂肪族两大类。
未来轻量化与节能减碳的趋势,也成功推出以塑代钢的热塑性长纤维增强复合材料及客制化规格的树脂与复合材料等。
大东树脂推出的长纤维增强复合材料(LFRT)具有优异的刚性强度及耐冲击特性, 可取代工业零部件的金属材料,有效减轻产品重量,且成型品表面具有良好光泽度及平滑性,耐磨耗性及尺寸安定性也较一般复合材料更佳。
塑化产品生产线全程使用电脑自动化程序控制,采用先进的双轴反应押出设备产制高性能材料,并透过精密检验仪器之检测及自动化设备之包装堆栈,确保成品外观及储存品质。
项目名称 | High Performance Engineering TPU Composites - 长纤复材级 |
---|---|
产品特性 | 优异的机械性能, 包括高刚性、耐磨耗、以及尺寸安定等, 适用于射出及押出成型之加工,可用来取代部分的热雨性材料或金属材料,以利于制成品部件的结构轻童化与设计自由度,也符合环保即可回收之要求。 |
应用场合 | 汽车丶手工具。 |
品名 | 抗张强度 | 伸长率 | 抗折强度 | 抗折模数 | 冲击强度 | 比重 | 缩收率 | 特性 & 应用 |
---|---|---|---|---|---|---|---|---|
1. 聚氨酯 TPU |
高钢性 耐热性佳 尺寸稳定性优 |
|||||||
8102LGF40 | 1,930 (190) | 2 | 2,440 (240) | 102.000 (10000) | 29 (290) | 1.5 | 0.1~0.2 |
机械零部件 医疗器材部件 运动器材 & 鞋材部件 |
8102LGF50 | 2,040 (200) | 2 | 2,750 (270) | 150,900 (14800) | 30 (300) | 1.6 | 0.1~0.2 | |
8102LGF60 | 2,140 (210) | 2 | 2,950 (290) | 158,000 (15500) | 31 (310) | 1.7 | 0.05~0.2 | |
8101LGF60 | 2,140 (210) | 2 | 3,260 (320) | 183,000 (18000) | 25 (250) | 1.7 | 0.05~0.2 | |
2. 聚酰胺 PA |
优越的机械强度 耐热性佳 尺寸稳定性佳 |
|||||||
NL6130 | 1,800 (176) | 2 | 2,900 (284) | 110,000 (10791) | 25 (245) | 1.35 | 0.1~0.2 |
机械零部件 医疗器材部件 运动器材 & 鞋材部件 |
NL6140 | 2,000 (196) | 2 | 3,000 (294) | 120,000 (11772) | 30 (294) | 1.45 | 0.1~0.2 | |
NL6150 | 2,200 (216) | 2 | 3,500 (344) | 140,000 (13739) | 40 (400) | 1.57 | 0.05~0.2 | |
NL6240 | 2,200 (216) | 2 | 3,100 (304) | 120,000 (11776) | 20 (200) | 1.45 | 0.05~0.2 | |
NL6250 | 2,400 (236) | 2 | 3,600 (353) | 150,000 (14720) | 32 (320) | 1.58 | 0.05~0.2 | |
NL6340 | 2,000 (196) | 2 | 3,200 (314) | 165,000 (16192) | 30 (300) | 1.5 | 0.05~0.2 | |
NL6350 | 2500 (245) | 2 | 3,750 (363) | 195,000 (18646) | 35 (350) | 1.59 | 0.05~0.2 | |
NL6360 | 2,600 (255) | 1.8 | 4,000 (393) | 200,000 (19627) | 37 (370) | 1.7 | 0.05~0.2 | |
3. 聚丙烯PP |
优越的韧性 耐热性佳 尺寸稳定性良 |
|||||||
PL6230 | 1,000 (98) | 2 | 1,600 (156) | 60,000 (5886) | 16 (156) | 1.12 | 0.1~0.3 |
机械零部件 医疗器材部件 汽机车零部件 |
PL6240 | 1,100 (107) | 2 | 1,700 (166) | 85,000 (8338) | 25 (245) | 1.2 | 0.1~0.3 | |
PL6250 | 1,250 (122) | 2 | 2,000 (196) | 110,000 (10791) | 30 (294) | 1.33 | 0.1~0.3 |
ISOTHANE® 8101LGF60
High Performance Engineering TPU Composites Characteristics:
8101LGF60 product is long glass fiber reinforced engineering thermoplastic Polyurethanes. It exhibits excellent tensile and flexural strength, toughness, abrasive resistance, high rigidity, and maintenance of good physical properties under UV exposure. The product can be injection molded and extruded.
Properties:
The above values are shown as typical values and should not be used as specifications.
ITEMS
UNITS
TEST METHOD
VALUES
PHYSICAL
Primary Additive
%
(TGA)
60
Specific Gravity
gr./cm3
D-792
1.70
Shrinkage
%
D-955
0.1~0.2
Water Absorption,
%
24 hours at 23ºC
—
Hardness
Shore D
D-2240
90
MECHANICAL
Tensile Strength
Mpa
D-638
210
Tensile Modulus
Mpa
D-638
—
Elongation @ break
%
D-638
2
Flexural Strength
Mpa
D-790
320
Flexural Modulus
Mpa
D-790
18,000
Izod Impact Strength
J/m
D-256
(Notched 1/8”., 23 ºC )
250
THERMAL
Heat Distortion Temp.
ºC
D-648 (1.8MPa)
95
Vicat Softening Point
ºC
D-1525
190
OTHER
Flammability
UL-94
(1/8”)
HB
Processing Information:
While the above information is presented in good faith and believed to be accurate, GRECO does not guarantee satisfactory results from reliance upon such information and disclaims all liability for any loss or damage arising out of its use.
Typical Injection Molding Conditions for 8101LGF
Drying Temperature: 90~110℃(180~230℉) / 3 ~ 4 hrs.
Barrel Temperatures:
Rear Middle Front Nozzle
Melt Temperature Mold Temperature
200~210℃ (400~410℉)
220~230℃ (430~445℉)
230~245℃ (445~475℉)
240~250℃ (470~480℉)
220~250℃ (430~480℉)
95~110℃ (185~230℉)
ISOTHANE® 8102LGF
High Performance Engineering TPU Composites Characteristics:
8102LGF product is long glass fiber reinforced engineering thermoplastic Polyurethanes. It exhibits excellent tensile and flexural strength, toughness, abrasive resistance, high rigidity, and maintenance of good physical properties under UV exposure. The product can be injection molded and extruded.
Processing Information:
ITEMS
UNITS
TEST METHOD
8102LGF40
8102LGF50
8102LGF60
PHYSICAL
Primary Additive
%
(TGA)
40
50
60
Specific Gravity
gr./cm3
D-792
1.50
1.60
1.70
Shrinkage
%
D-955
0.1~0.2
0.1~0.2
0.1~0.2
Water Absorption,
%
24 hours at 23ºC
—
—
—
Hardness
Shore D
D-2240
85
87
90
MECHANICAL
Tensile Strength
Mpa
D-638
190
200
210
Tensile Modulus
Mpa
D-638
—
—
—
Elongation @ break
%
D-638
2.0
2.0
2.0
Flexural Strength
Mpa
D-790
240
270
290
Flexural Modulus
Mpa
D-790
10,000
14,800
15,500
Izod Impact Strength
J/m
D-256
(Notched 1/8”., 23 ºC )
290
300
310
THERMAL
Heat Distortion Temp.
ºC
D-648 (1.8MPa)
90
90
95
Vicat Softening Point
ºC
D-1525
180
185
190
OTHER
Flammability
UL-94
(1/8”)
HB
While the above information is presented in good faith and believed to be accurate, GRECO does not guarantee satisfactory results from reliance upon such information and disclaims all liability for any loss or damage arising out of its use.
Typical Injection Molding Conditions for 8102LGF
Drying Temperature: 90~110℃(180~230℉) / 3 ~ 4 hrs.
Barrel Temperatures:
Rear Middle Front Nozzle
Melt Temperature Mold Temperature
200~210℃ (400~410℉)
220~230℃ (430~445℉)
230~245℃ (445~475℉)
240~250℃ (470~480℉)
220~250℃ (430~480℉)
95~110℃ (185~230℉)